Boltaron® 9815

New Technology Plastics is a supplier of Boltaron® 9815 materials. This proprietary extruded thermoplastic alloy sheet also expands design freedom with a full range of colors and the widest range of texture options in thermoplastic alloy materials. Boltaron’s unique custom production capabilities also include the ability to manufacture cost-effective low minimums with fast turnaround.

In thermoformed parts, Boltaron® 9815E maintains wall thickness integrity even in deep draws and sharp corners. The consistently uniform quality of the extruded sheet also ensures optimum appearance in flat surfaces and complex formed parts.

The Boltaron impact resistant FAR 25.853(d) rated product family includes 9815E extruded sheet, 9815M in metallic finishes, 9815D with unlimited decorative patterns, 9815P in the widest range of textures, and 9815F film and thin-gauge sheet for 2D and 3D laminating.

 

Boltaron® 9815 Material Properties And Specifications

PPSU Characteristics

  • Wide range of decorative patterns includes carbon fiber, simulated fabrics, woodgrains, abstracts.
  • Outstanding impact resistance
  • Uniform high-quality appearance
  • Wall thickness integrity in deep draw forming.
  • Custom textures and colors at low minimums
  • Lot-to-lot color consistency

Uses

  • Aircraft seating components
  • Instrument panel housings and air ducts
  • Class dividers and bulkhead laminates
  • Galley and lavatory componentsBull noses, gap covers and moldings.

Aircraft Interior Uses

  • Aircraft seat shell
  • Tray table
  • Head rest
  • IFE bezel
  • Lavatory components

Performance details

FAR RATINGS

  • FAR 25.853(a)(i) (Flammability) (Vertical burn, 60 sec) Pass
  • FAR 25.853(a)(ii) (Flammability) (Vertical burn, 12 sec) Pass
  • FAR 25.853(d) (Part IV) (OSU Heat Release) (Peak – HRR, kW/m2 <65) (2 Min - HRR, kW min/m2 <65)
  • FAR 25.853(d) (Part V) (NBS Smoke) (Ds Max <200)

PROPERTIES

Name | Test Method | Imperial Metric

  • Specific Gravity ASTM D7921.49
  • Flexural Strength ASTM D7908,700 psi60 MPa
  • Flexural Modulus ASTM D790410,000 psi2,827 MPa
  • Izod Impact Notched ASTM D25673 °F 5.0 ft-lb/in23 °C 265 J/m
  • Hardness Rockwell ASTM D785107
  • Heat Deflection Annealed ASTM D648170 °F @ 264 PSI77 °C @1.8 MPa
  • Thermal Expansion ASTM D6961.67 x 10-5/°F3 x 10-5/°C
  • Mold Shrinkage0.5 – 0.7%
  • Forming Temperature335-370 °F168-188 °C
  • Typical Heater Settings30-50% Top, 50-70% Bottom
  • Drying Not required

* Independent lab tests. All tests at 73 °F (23 °C) in dry conditions unless otherwise noted.

SHEET SIZES

  • Name Imperial Metric
  • Lengths Variable per design
  • Widths Variable per design
  • Gauges from 0.040 to 0.250 in from 1.02 to 6.35 mm
  • Custom Sizes Blank sizes, gauges on request

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Engineering

At New Technology Plastics, we offer a wide variety of engineering services to assist our customers with material selection and design to help maximize part performance.  We assist our customers with design to help ensure realistic tolerances and geometrics when working with plastic materials.

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New Technology Plastics offers complete in-house mold making and tooling capabilities. Our team of skilled and experienced people are equiped with the latest technology in CAD-CAM design and are capable of tackling the most challenging projects.

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