Innovative Plastic Component Manufacturing Techniques for the Aerospace Industry

The aerospace industry requires consistent, high-performance components manufactured to precise specifications. While many plastic manufacturing methods are available, some stand out for their efficiency and accuracy. 3D printing, CNC machining, and injection molding, for example, can create complex and versatile components that meet the industry’s competitive standards. This article explores the benefits of each technique for aerospace plastic manufacturing and aircraft performance.

3D Printing

3D printing refers to an intricate network of technologies that manufacture plastic components layer by layer, effectively “printing” a component. This technology is also known as additive manufacturing since it “adds” layers of material to create a whole part. Different machines use different materials and methods to develop 3D-printed components, such as sintering or curing metal or plastic. Since 3D printing is highly efficient and cost-effective, it’s ideal for creating many aerospace plastic components.

Aerospace companies can use 3D printing to create accurate prototypes to test functionality. This significantly improves an aerospace engineer’s ability to design and test components that meet strict industry standards. 3D printing can also create custom fixtures and parts such as tray tables, wall panels, and dial components. Aerospace plastic manufacturers can use 3D printing to achieve unparalleled intricacy in component design.

CNC Machining

CNC machining is a high-precision manufacturing method that produces highly accurate, consistent, and versatile aerospace components. Plastic distributors can manufacture components within a tolerance of a micron or two. This is perfect for the aerospace industry, which requires the utmost precision to maintain performance and safety standards.

Aerospace plastic manufacturers can utilize CNC machining to create turbine blades, transmission components, and airframe parts. It guarantees consistent fidelity to requirements, producing parts with complex geometries and high tolerances. Its precision leads to less scrap and reworking, reducing the costs of aerospace plastic manufacturing. Since CNC machining is compatible with both aluminum and plastic, it is an ideal choice for aerospace components.

Injection Molding

The injection molding process is fairly straightforward. Molten materials are “injected” into a mold cavity, where they cool into the desired shape of various components. This process is used by many industries, including aerospace plastic manufacturing. Many plastic components are designed with injection molding in mind, ensuring they can be properly manufactured. It is often used to create aircraft interior parts and lightweight components.

Injection molding is a highly efficient process for manufacturing high volumes of complex, consistent, and reliable plastic components. Its consistent quality makes it a popular choice for aerospace engineers, as aircraft designs require parts with strict specifications. Injection molding can also be used for prototyping and small-batch manufacturing for pilot runs or customer feedback. Injection molding is a versatile choice for aerospace plastic manufacturing, whether you need to create engine parts or wall panels!

Plastic Distribution for Aerospace Applications

At New Technology Plastics, we’re intimately aware of the demands of the aerospace industry. We provide reliable plastic manufacturing and distribution of various parts, including wall panels, engine components, tray tables, and turbine blades. We utilize cutting-edge technology and the latest software to ensure absolute accuracy to your project specifications. Our services include innovative solutions like CNC machining and aerospace thermoforming. Call New Technology Plastics today at 866-687-0700 or contact us online to request a quote.

The Role of Polymers in the Renewable Energy Industry

Renewable energy is a key focus in the battle against climate change, and many industries are looking for ways to adopt more eco-friendly practices without compromising their products or services. While traditional technologies often struggle to meet the needs of renewable energy initiatives, new players are changing the game. Consider polymers, versatile materials that can be used in various applications to enhance renewable energy technology.

From solar cells to energy storage, polymer plastics are paving the way for a more sustainable future. This article explores the transformative impact of polymers on renewable energy and how you can leverage their benefits for your company.

Solar Energy

Polymer solar cells are one of the most revolutionary advancements in solar panel technology. These cells, also called organic photovoltaics (OPVs), utilize conductive polymers to transform solar light into usable electrical energy. They are lightweight and flexible, which increases their versatility, allowing them to be used in everything from building facades to wearable tech. Thanks to innovative polymer chemistry, OPVs enhance light absorption and energy conversion capabilities, making them a competitive choice.

Polymer solar cells are far more cost-effective than traditional options, engineered to maximize longevity and efficiency. They resist UV degradation and harsh weather conditions, which prolongs their lifespan. Tandem polymer cells can capture a broader light spectrum, enhancing efficiency for higher energy yields.

Wind Energy

While wind turbines were traditionally manufactured from fiberglass or carbon fiber, these materials are costlier and heavier than innovative polymers. This lightweight alternative reduces the weight of wind turbine blades to enhance efficiency and increase energy savings. Lightweight polymers also make wind turbines more community-friendly, reducing the noise that makes wind turbines challenging to sell.

While critics of wind energy point to the tricky question of turbine blade disposal, thermoplastic polymers make wind turbines more sustainable and eco-friendly. Components made from these polymers can be easily recycled, reducing their environmental impact. Polymer plastic distributors are making wind energy a much more viable source of renewable energy.

Bioenergy

Polymer plastic manufacturers are also advancing the bioenergy sector, introducing new, more efficient ways of pulling energy from biological materials. For example, polymer plastic materials enhance the ability of enzymes to break down biomass, turning it into biofuel with greater efficiency. Since these immobilized enzymes can be reused, they reduce costs and waste. 

Polymers are also improving the purification and refinement of biofuel, improving its quality. These fuels help other sectors, like transportation and chemical production, improve sustainability. In a world demanding cleaner and more efficient energy, polymer plastic suppliers help those in the bioenergy sector produce biofuels that meet or exceed industry standards.

Energy Storage

Polymers are revolutionizing energy storage, allowing for greater efficiency and battery capacity and enhancing supercapacitors. Polymer electrolytes provide greater flexibility, higher ionic conductivity, and improved safety. These advancements make polymers competitive with traditional liquid electrolytes, increasing the durability and lifespan of energy storage products. They are also linked to a major technology breakthrough: solid-state batteries with higher energy densities and improved safety.

Leading plastic distributors are increasingly embracing the power of polymer technology, especially with energy storage solutions. Polymer electrolytes and the breakthroughs they facilitate lead the way in energy storage safety, reducing the risk of leakage and fires.

Renewable Energy Solutions

As the demand for eco-friendly solutions rises, many companies face unique challenges adapting to these shifting standards. Fortunately, New Technology Plastics provides polymer plastic distribution to renewable energy companies. Our precision CNC machining and advanced software allow us to develop polymers with robust transmittance and resistance to UV, harsh weather, and extended exposure to high temperatures. We’re proud to contribute to the efficiency of renewable energy systems. Call New Technology Plastics today at 866-687-0700 or contact us online to request a quote.

Top Benefits of Custom Plastic for Building Construction

Custom plastics have revolutionized building construction, allowing for greater resilience, flexibility, and affordability even in the most complex projects. With their unique benefits, they’ve become the preferred material in the industry, eclipsing traditional materials like metal and wood. Varied types of high-performance plastics cater to the diverse needs of unique construction projects. This article explores the many benefits of custom plastic distribution for building projects! 

Save Money on Each Project

Construction includes many expenses, from materials to tools and labor. You can lower the overall cost by opting for cost-effective materials, like high-performance plastics. They are lightweight, making them cheaper to transport, and their high durability provides lasting ROI, increasing savings in the long run. They are also relatively affordable and can significantly improve budget management. Utilize a trusted plastic distributor to reduce overall expenses.

Improve Your Energy Efficiency

Sustainability is fast becoming a core tenant of the construction industry, requiring innovative solutions. Plastic insulation significantly reduces heat loss, preserving a building’s temperature and reducing the need for energy-consuming heating and cooling units. This advantage allows engineers to design more energy-efficient buildings, contributing to a greener future.

Installation Is a Breeze

Lightweight plastics are easy to handle, making them easy to install, regardless of how complex your construction project is. Their versatility is a major selling point, allowing builders to streamline installation, which reduces labor costs and minimizes the potential for accidents. Partnering with a plastics supplier can lead to a safer, smoother construction site.

Designed for Peak Durability

High-performance plastics are ideally suited for construction projects, as their durability contributes to the lifespan of structures. A custom plastic manufacturer can provide a wide range of plastic materials designed to resist harsh weather, corrosion, rot, and other factors that threaten a building’s integrity and longevity. This minimizes the need for costly maintenance, further reducing the long-term cost of construction.

They’re More Flexible

The construction design possibilities are nearly limitless thanks to plastic’s malleability! Custom plastic fabrication and manufacturing allow for the creation of various components in unique shapes and sizes. Engineers and architects can easily bring innovative styles to life with the unmatched customization of plastic products. You can more effectively meet the needs of a given project or client with the help of a trusted plastics distributor.

They’re Recyclable, Too

Finding ways to reduce waste isn’t just about saving money; it’s also vital to improving sustainability in construction. Plastics used in building construction can be designed and manufactured to be recycled once they end their life cycle. This advantage meaningfully contributes to waste reduction and a circular economy. Create eco-friendly structures by investing in recyclable plastics from a plastic supply company.

Expand Your Color Possibilities

Custom plastic manufacturing delivers materials in various colors, from the brightest to the most understated — earthy, vibrant, playful, or elegant. Whatever your engineers and architects can conjure up, a plastic supply company can deliver the necessary materials in precisely perfect shades. Whether you opt for modern minimalism or an eclectic Art-Deco interior, plastics can be manufactured with the appropriate colors for your design.

Find Reliable Materials from New Technology Plastics

If you want to elevate your building construction with innovative materials, New Technology Plastics can help! We offer custom plastic distribution with a wide selection of materials. Our industry experts understand the needs of construction companies and can deliver tailored solutions efficiently. Enjoy the many benefits of high-performance plastics, from reduced expenses to increased sustainability! Call New Technology Plastics today at 866-687-0700 or contact us online to request a quote.

How To Determine the Best Custom Plastics for Semiconductors

Semiconductor manufacturing is a complex, highly-intense process that leaves little room for errors. It involves extreme heat and chemicals and requires the elimination of contaminants to preserve the component’s integrity. Since semiconductors are an essential element in smartphones, laptops, and other daily technologies, it’s vital that manufacturers choose the right materials to create reliable products.

Suitable materials will protect the manufacturing process and increase yield quantity, allowing manufacturers to meet today’s high demand for semiconductors. Factors to consider include chemical resistance, mechanical strength, electrostatic properties, and thermal stability. The most efficient solution is often to trust a custom plastics manufacturer with access to high-performance polymers. This article details how manufacturers can identify the best materials for semiconductor manufacturing.

It’s Best to Start by Outlining Requirements

A detailed outline of the environment and operational conditions that the materials will be subject to will help you choose the best materials for your needs. Define performance metrics like chemical resistance, temperature tolerance, dimensional stability, and other properties. Compare these metrics to a plastic distributor’s offerings to ensure a proper fit.

Don’t forget to consider long-term qualities to guarantee a high return on your investment and ensure all semiconductors meet operational and regulatory standards. These include vacuum compatibility, lifecycle, and resistance to UV exposure. The more reliable your semiconductors’ lifespan, the more likely you are to be trusted by top brands.

What Application Challenges Are There?

Semiconductor materials are exposed to many harsh conditions throughout their lifespan, emphasizing the importance of durability in material selection. Consider application challenges such as plasma exposure, mechanical stresses, and high temperatures to learn how these stresses will impact a material’s lifespan. Accounting for worst-case scenarios will save you unexpected stress and reassure your customers.

What Is the Manufacturing Method?

The manufacturing process directly impacts the material you select, as each process has different requirements. For example, materials with high moldability and strong flow characteristics will be suitable for injection molding, which is ideal for high-volume production. However, you’ll want to consider different materials for CNC machining, which is a different approach that is ideal for lower volumes and requires higher tolerances. 

Your preferred process will impact lead times, costs, and overall performance, which in turn will impact your reputation with customers. Considering these factors will help you choose the best plastics product supplier for semiconductor manufacturing.

Evaluate Your Material Options

The most efficient way to find suitable plastic materials is to match your application requirements with the different material properties. Common options include PEEK, PTFE, PPS, and PEI.

Polyetheretherketone (PEEK)

PEEK features exceptional durability, with high thermal stability and chemical resistance. It can be used in manufacturing processes with high temperatures and mechanical demands, such as plasma etching chambers and CMP rings.

Polytetrafluoroethylene (PTFE)

Regarding chemical resistance, PTFE’s strength is hard to beat! This material is a reliable choice for semiconductor processing environments with aggressive chemicals.

Polyphenylene Sulfide (PPS)

If you manufacture pump or valve components, PPS may be best for you! It features impressive chemical resistance while retaining mechanical stability, ideal for highly corrosive environments.

Polyetherimide (PEI)

With its high thermal resistance and chemical stability, PEI is a suitable material for applications such as jogs, test sockets, and fixtures in harsh environments.

Don’t Forget to Test

Testing materials prior to real-world application will help identify problems, saving you time and funds. We recommend focusing on dimensional stability, ESD performance, and chemical and wear resistance while testing in controlled environments. A little effort ahead of time ensures you select the perfect material for your semiconductor manufacturing needs, optimizing production and guaranteeing reliable results.

Choose the Right Custom Plastics Manufacturer

If you need high-performance materials for semiconductor manufacturing, the best way to get them is by trusting a custom plastics manufacturer. At New Technology Plastics, we understand the intricacies of semiconductor manufacturing, which allows us to design, fabricate, and distribute high-quality products that meet your needs. Our open-access policy allows customers to address specialized needs directly with manufacturers, ensuring all materials suit their intended applications. Choose a plastics product supplier like New Technology Plastics to guarantee optimal ROI. Call us today at 866-687-0700 or contact us online to request a quote.

Why Custom Plastics are Essential for Space Mission Success

Outer space features the most demanding conditions imaginable, underscoring the importance of reliable, high-performance materials. Spacecraft venturing beyond the atmosphere experience extreme temperatures, high pressure, and corrosive chemicals that threaten mission success and personnel safety if anything goes wrong. Fortunately, a custom plastics manufacturer can provide the necessary resources to help you fulfill your next mission.

Advanced, high-performance plastics are engineered to meet the harsh, demanding conditions and prolonged use of spaceflight. They allow complex missions to be conducted safely and efficiently, preventing unnecessary expenses and safeguarding personnel. They can be used for space vehicle launches, spacecraft instruments, and satellites. Read on to learn more about how custom plastic fabrication can assist with your missions into the vast and demanding regions of space.

Lightweight

When it comes to space travel, every pound matters. While spacecraft rely on high-performing components and instruments to complete their missions, these elements must also be lightweight enough to accommodate lift-off from the Earth. As any engineer knows, the more weight you save, the more efficient your spacecraft will be — and the more money you can save! This tricky balance is best achieved using high-performance plastics that can be fabricated to suit various applications while remaining lightweight.

You can create accurate, reliable instruments and durable spacecraft components all from the same high-performance plastics that won’t burden your vehicle with unnecessary weight. Everything from interior panels to spacecraft valves can be made using custom plastic thermoforming and distribution from a reputable company like New Technology Plastics.

Thermal Stability

Extreme temperature fluctuations are the norm in space travel, where a spacecraft can go from -238 degrees to 266 degrees Fahrenheit. Components used in aerospace engineering must withstand extreme temperatures without failing or deteriorating quickly. This is another major benefit of custom plastic solutions from reputable distributors.

A trusted custom plastic manufacturer can provide high-performance, temperature-adaptable materials for rocket engine applications and other aerospace features. They can withstand liquid nitrogen and gaseous oxygen, two common chemicals that can threaten operational safety if not adequately prepared for. They also have optimal flammability features, preventing failure due to the extreme heat experienced during lift-off.

High Strength-to-Weight Ratio

As we said before, a tricky balance must be achieved between strength and weight. Many of the strongest materials are also, unfortunately, quite heavy. However, high-performance plastics from a reputable custom plastics manufacturer provide the perfect solution. They are designed to withstand extreme conditions, both temperature and mechanical operation, without cracking, deforming, or deteriorating quickly. They offer the lasting durability required of spacecraft.

High-performance plastics absorb minimal moisture before flight, which ensures their operational integrity and durability. They also provide stellar dimensional stability and are sturdy enough to withstand the rigors of a launch. Their combination of low weight and high strength makes them the perfect material for complex aerospace applications.

Design Flexibility

A single spacecraft requires hundreds, if not thousands, of components and instruments working together to achieve a successful lift-off and space navigation. While you could source these components from various companies, a streamlined approach allows you to complete your spacecraft more efficiently and guarantees consistent quality across all components.

Custom plastic fabrication delivers an all-in-one solution for aerospace engineers. You can design almost any component necessary for creating a reliable spacecraft, from large interior panels to the minute elements of a complex instrument. This versatility allows engineers to streamline their resource acquisition, making completing each job easier. Find the high-performance solutions you need from a custom plastics distributor! 

Corrosion Resistant

Spacecraft and their components must endure various chemicals, solvents, and compounds that can be corrosive to many materials. A reputable plastic manufacturer will use premium, high-performance materials resistant to corrosion from these substances, ensuring optimal functionality throughout the harsh chemical conditions of space. These materials can also withstand radiation, present both internally and externally.

Since corrosion is a primary concern for aerospace engineers, knowing where to source high-performance, corrosion-resistant materials is essential to a successful mission. Companies like New Technology Plastics provide engineers with chemical-resistant plastics that can withstand harsh space environments.

Cost-Effective

The intense conditions of space and excessive stress from launches can cause significant damage to internal components, requiring costly replacements. Investing in durable, high-performance plastics will minimize damage to critical components, enhancing mission safety and minimizing expenses. The longer components last, the more money you can save. Custom plastic manufacturers can provide the most robust materials!

High-performance plastics exhibit minimal friction, prolonging their life expectancy and protecting internal components from damage due to high vibrations during a launch. They also diminish the wear due to interfacing metal components in vacuum conditions, which enhances the operational durability and longevity of aerospace components. The exceptional fatigue resistance of these materials is essential for cost-effective space missions.

Access High-Quality Materials for Aerospace Missions

New Technology Plastics provides exceptional materials and components fabricated with meticulous detail, ideal for high-performance industries like aerospace. We offer comprehensive services, including CNC machining, tooling, thermoforming, and a streamlined material distribution system. We also offer a wide material selection and low minimum orders, making it easy for you to access the materials you need. Call New Technology Plastics today at 866-687-0700 or contact us online to learn more about our custom plastic services.

Why Heat-Resistant Plastics Are Crucial for the Oil and Gas Industry

The oil and gas industry is not only an essential sector of the global economy but also crucial to society’s everyday functioning. Lighting, mobilization, manufacturing — there are very few industries, if any, that don’t rely on the energy provided by the oil and gas industry. Therefore, oil and gas companies must have the components to complete complex mining operations, often in harsh and hot environments. This is where heat-resistant plastic comes in.

Heat-resistant plastics are now a preferred material for creating crucial components like seals, gaskets, and bearings. This material is uniquely engineered to meet the needs of oil and gas mining operations, providing efficient, reliable, and environmentally safe benefits. Read on to learn why heat-resistant plastics are critical in the oil and gas industry and how they can elevate your operations.

Ensure Equipment Reliability

Given the ongoing need for oil and gas in everyday society, it’s essential that the components used in mining are durable enough to withstand prolonged use without degradation. Heat-resistant plastics from a reputable plastic supply company ensure all components maintain their mechanical and chemical properties while under high temperatures. This guaranteed reliability leads to highly efficient mining operations.

This quality is especially significant for seals, which can crack or become deformed if not made from heat-resistant materials. The need to replace or repair components will slow your operations. Protect your efficiency by investing in heat-resistant plastic that withstands daily wear and tear better than alternative materials. Given the regularity of high temperatures in oil and gas mining, investing in heat-resistant materials from trusted plastic manufacturers is essential for efficient operations.

Increase Efficiency and Cost-Effectiveness

Every expense affects the ultimate cost of energy worldwide. The more you can save, the more accessible oil and gas can be, which benefits everybody in the long run. Ensure long-lasting efficiency and cost-effectiveness by investing in heat-resistant plastics. Thanks to its uniquely durable properties, this alternative material is quickly replacing ceramics and metals. It ensures peak productivity for longer periods.

Since heat-resistant plastics can withstand high temperatures for long periods of time, you’ll save money on frequent repairs or replacements. By investing in heat-resistant plastic components, you can maintain high performance while keeping your overhead low.

Improve the Safety of Oil and Gas Mining

The oil and gas industry poses risks to workers since mining produces gasses like hydrogen sulfide, which can easily ignite and cause fire risks or explosions. Safety is paramount for oil and gas mining, and anything that can be used to improve safety standards becomes an essential alternative to guarantee optimal circumstances. Heat-resistant plastics enhance the safety of workers and bystanders by controlling the spread of fires.

Chemicals present another source of potential injury and damage. Hydrocarbons, acids, and other substances can corrode and deteriorate mechanical components, impairing functionality and increasing the likelihood of accidents. However, heat-resistant plastics are also resistant to chemical damage, preserving your equipment and protecting workers.

Access High-Quality Materials for Your Operations

New Technology Plastics provides reliable, efficient plastic distribution for the oil and gas industry. We go beyond simple shipping and offer comprehensive services, including custom plastic fabrication, thermoforming, tooling, and molding. We’re dedicated to providing the materials and components you need to achieve your business goals. Our commitment to premium craftsmanship allows us to meet the high standards of companies in the oil and gas industry. Call New Technology Plastics today at 866-687-0700 or contact us online to learn more about how we can help with your custom plastic thermoforming needs.

How Medical Plastics Suppliers Are Innovating for Better Patient Outcomes

In recent years, the medical plastics industry has seen exciting innovations that are driving financial growth and improving patient care. As global demands for quality care increase, these advanced plastics and plastic composites are helping medical services keep up with demand, providing safe and hygienic care. 

Like other industries, the medical industry is rapidly evolving, requiring innovative solutions to surging demands. This article explores how medical plastics suppliers are innovating to improve patient care, empower medical service providers, and improve sustainability.

Antimicrobial Plastics

Healthcare-associated infections are a common concern for patients and medical service providers. While hospitals provide essential care, there is a concern that diseases could spread throughout a medical facility, especially to patients with vulnerable immune systems. Fortunately, plastic manufacturers offer a new solution to this age-old problem.

Antimicrobial plastics are engineered to inhibit bacteria growth and reduce the risk of infection, protecting patients and caretakers alike. They achieve this through antimicrobial properties infused during manufacturing that disrupt the bacteria-growth process. They’re also easier to sterilize, allowing service providers to work more efficiently. Antimicrobial plastics improve safety by reducing the spread of infection within a medical environment.

Customized and 3D Printed Plastics

3D print technology has revolutionized many industries, and the medical industry is no different. This technology allows for increased precision and customization with healthcare solutions, improving the quality of medical treatments. You can create everything from prosthetics to patient-specific implants with custom plastic fabrication services. These advanced plastics allow for personal healthcare solutions and increased efficacy rates.

Biocompatible Plastics

Rejections or adverse reactions are a common concern with implants, as the body’s rejection of these materials prevents medical solutions from providing their intended relief. Biocompatible plastics offer an innovative solution to this dilemma. They’re designed to be more compatible with the human body and its elements, including tissue and fluids.

These plastics are often used in surgical equipment, prosthetics, and implants for safer and more effective treatment. A medical plastics supplier can provide the medical industry with reliable biocompatible plastics, helping them meet their patients’ needs.

Single-Use Plastics

Single-use plastics are essential for preventing cross-contamination. They’re used for common medical supplies, including gloves, packaging, syringes, and any other supplies that are used once and disposed of to prevent cross-contamination. A reliable plastics manufacturer can provide high-quality single-use materials that will help you preserve a safe and hygienic environment for your staff and patients.

Sustainable Plastics

Sustainability is finding its way into every industry, changing how they do things by altering their perspective on what it means to be eco-friendly. Now, protecting the environment is almost as important as serving your patients. Sustainable materials made from bio-based or recyclable plastics allow medical service providers to assist their patients while aligning with their sustainability values.

At New Technology Plastics, we pride ourselves on providing comprehensive services to various industries, including the medical industry. Our services include distribution, custom plastic fabrication, thermoforming, machining, and more. We can provide high-quality plastics solutions that help your facility function at peak performance. We offer a wide range of plastic materials in sheet, rod, tube, and films. If you want to learn more about our premium custom plastic fabrication services or request a quote, call New Technology Plastics at 866-687-0700 or contact us online.

Custom Plastic Fabrication in the Aerospace Industry: 10 Critical Uses

The aerospace industry has produced some of the most awe-inspiring marvels of the modern age. These wonders of innovation are barely more than 100 years old, and yet, we take global air travel for granted. 

While most think of radar and communication systems as the key innovations in modern airplanes and defense vehicles, one element they may not know about is advanced plastics. The aerospace industry couldn’t function without a reliable aerospace plastics manufacturer, any more than it could without pilots. This article explores the impact of custom plastic fabrication on the aerospace industry , diving into 10 critical uses for this innovative technology.

1. Windows, Canopies, and Dust Covers

As with any vehicle, visibility is paramount for safe and efficient travel. Any airborne vehicle requires windows, canopies, and dust covers that protect those inside while providing optimal visibility for safe operation. Custom plastic fabrication provides the perfect solution, as high-performance plastics are transparent and highly durable, preventing damage from bird strikes and providing long-term functionality.

2. Landing Gear Components

Aviation plastic suppliers have made a massive difference in landing gear construction. While traditional materials like steel and aluminum were undeniably strong, they were also heavy and susceptible to corrosive damage. Premium plastics are lightweight and durable, and they can be manufactured with corrosion-resistant technology. Custom plastic fabrication has produced more efficient, reliable landing gear components.

3. Smooth Signal Transmission

Communication is essential for safe and successful flights, whether commercial airlines or defense departments. Therefore, any components used in aerospace manufacturing must allow for clear transmission of electromagnetic signals. Plastic is perfect for this. It doesn’t interfere with these signals and can be used to create components that need to be “invisible” to radar systems. Custom plastic thermoforming is especially beneficial for military applications, providing critical stealth capabilities.

4. Quality Insulators

Any airborne vehicle needs to be able to withstand extreme temperatures and dramatic temperature changes as it ascends and descends. Quality plastics offer reliable insulation of critical components, protecting them from damage due to temperature fluctuations. Use custom plastic fabrication to protect electrical components and passengers alike.

5. Interior Panels and Luggage Compartments

Weight is a critical factor in aerospace engineering. Planes are manufactured to save weight wherever they can, which makes custom plastic fabrication particularly useful. It provides a lightweight alternative for interior panels such as walls and luggage compartments. These savings add up, allowing engineers to create the lightest aircraft possible for optimal performance without sacrificing the passenger experience.

6. Trays and Tray Tables

Passengers expect a certain degree of comfort and functionality from their flight experience. In-flight meals or sky-high work sessions are more enjoyable with tray tables. Custom plastic thermoforming delivers premium trays and tray tables, giving passengers a luxury experience without adding unnecessary weight. Quality plastics are used for everything from armrests to entertainment systems!

7. Ventilation Ducting and Seals

Internal air circulation is essential for keeping passengers and crew members safe during flights. This responsibility falls to the ventilation ducting and seals, which carry oxygen throughout the cabin and contribute to proper pressurization. Plastics are a lightweight, efficient choice for ventilation systems, are easy to install, and provide reliable, lasting performance.

8. Bushings and Bearings

Efficient functioning requires the smooth movement of interconnected pieces, which is dependent on components like bushes and bearings. Plastic is often used for these components due to its low friction coefficient. A plastics manufacturer can provide bushes and bearings that won’t deteriorate quickly and require less maintenance than metal alternatives.

9. Pipes and Tubing

Whether we’re talking about fuel lines, water pipes, or even hydraulic systems, plastics are phenomenal at smoothly moving fluids throughout an aviation vehicle. Their flexibility means they can be easily installed even in tight spaces, and their corrosion-resistant properties prevent damage from harsh fluids. Since they are lightweight, unlike their metal counterparts, they also prevent unnecessary weight, helping to enhance performance.

10. Fasteners, Mirrors, and Wiring Conduits

An aerospace plastics supplier helps engineers save weight even in small areas, like fasteners, mirrors, and wiring conduits. These little savings add up, allowing them to design lightweight and efficient vehicles, which is especially beneficial to the defense industry. Aerospace plastics also contribute to fuel efficiency, and their non-corrosive properties provide long-term quality.

If you’re looking for a reliable plastics manufacturing company, look no further than New Technology Plastics. We are high-performance plastics specialists, using innovative software and technology to bring you the necessary components to create high-performing aviation vehicles. Our Aeroworks division manufactures plastic and aluminum components for the top aerospace engineering companies in the nation. Call us today at 866-687-0700 or contact us online to learn more about our services.

IAPD Convention + ConnecX

IAPD Convention + ConnecX
October 7 – 10, 2024
Louisville, KY USA
See you there!

New Cabin Interior Contract for Emirates Airlines Beginning 2025 – 2029

New Technology Plastics was recently awarded a new cabin interior contract for Emirates Airlines beginning 2025 – 2029

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